Case Study - Toyota




Case Study: Toyota Material Handling

 

Addressing the need to support an extensive dealer network with printed literature, premium items and print on demand documents.

 

The Opportunity - Toyota Material Handling USA (TMHU), the world leader in industrial trucks needed a better way to distribute their marketing and technical documents to their dealer network. The challenge was to create an ordering system that could work within Toyota's existing intra-net and be flexible enough to be customized by each unique division. With over 10 divisions to satisfy; from Part and Warranty to Sales and Marketing, there was no shortage of challenges to face. Additionally we needed an application that was user friendly enough so the 100+ dealer locations would be able to use the system without training. The Dot's FulfillX application turned out to be a perfect fit.

 

Designing a Solution - In response to this challenge, the client asked The Dot Printer Fulfillment to help identify a complete solution that would achieve the following: 

1.    Create a web portal for Dealers to use for all collateral needs from parts to marketing

2.    Reduce process cycle time 

3.    Be able to handle Print On Demand document seamlessly to the user

4.    Upload a transactional file to be imported into PeopleSoft and SAP for accounting to invoice the Dealers

5.    Be able to completely reconcile the inventory quantities and value monthly

 

To design and implement an effective solution, The Dot assembled a cross-functional team of operations experts and skilled web and IS technicians. The solution had to address 3 main areas of concern: 

1) Ease of use for the dealers to order and check out in the least number of "Clicks" possible 

2) Different user experiences for corporate users and Dealer Network users 

3) A dead on inventory reconciliation that would account for last months activity and reconcile it against current and past inventory levels and values

 

The Application that was developed allowed the dealer network to order and create the items they needed. Users could order from a large catalog of inventory items. Users were also allowed to create Print on Demand items from marketing postcards and brochures to technical manuals.

 

Web Based Tracking - The last tool needed was a way to allow the users to thoroughly track all orders and shipments through a web based tool. The Dot developed an innovative tracking solution using MS SQL technology and XML. The database captures data from various shipping systems across multiple carriers. Data is stored and can be called upon by the original user, the users Account Manager or an administrator. With this tracking capability in place, The Dot can verify the details of every step of the process from request generation through actual delivery.

 

The Bottom Line -The Dot Fulfillment's solution provided some very clear deliverables:

1.    Created an easy to use system that allowed dealers to get up and running in the first month of use

2.    Built a lasting tool that would help forge a long partnership (Site Launched April 2003).

3.    Created a streamlined billing process that allowed Toyota's accounting team to stay in control of their multi-million dollar inventory.